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Larger photo |
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Raw mateirals :
Measurement:
Tooling:
- Progressive dies plus in-die tapping
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Wiring Contact terminals or metal fitting
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Application/features:
- For most stamped parts with a tapped hole or holes in-die tapping has become the only competitive alternative to secondary tapping
- Secondary tapping of stamped parts has always been far more costly than the stamping operation
- By combining stamping and tapping Xianduan is cutting costs as follows:
- Initial cost: the costs of building a tapping die (including the tapping unit) are usually considerably less than building a high speed secondary tapping machine
- Secondary tapping machines are usually dedicated to a single part, whereas a tapping unit can be changed from die to die
- This reduces the initial cost of subsequent tapping dies, making lower volume tapped stamped parts feasible for in-die tapping
- Labor cost: by eliminating the secondary tapping operation, all labor, related handling and feeding costs are also eliminated
- In-die tapping enables the press operator to produce completed tapped parts in one operation, in many cases without sacrificing press speed
- Except for inspection and tap changes, the cost of tapping is reduced to a minimum
- Production cost: in almost all cases in-die tapped parts are produced at a far faster rate than secondary tapped parts
- Now the size of the tap and material being tapped will determine the ultimate production rate of a tapped stamped part
- Xianduan is running the new tapping units close to 200 strokes per minute producing millions of tapped stamped parts monthly
- Whether tapping high speed brass electrical parts or larger steel automotive parts, Xianduan's tapping units have proven to be most competitive in the industry
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